Senior Engineer - Industrial Mfg & Methods

SUMMARY OF JOB: Expert specialized in a specific high-tech area of knowledge for industrialization/manufacturing (LM, MTM, ergonomics, simulation tools, cost analysis, etc. ) in a Cooling Products Mfg Plant. Support local, country and OD needs in the Industrial / Manufacturing area. Aid in and assure the implementation of global best practices. Competency Areas of Responsibility Manufacturing Supply chain Understands the impact of variation in customer demand on supply chain performance - Interprets value stream maps to identify opportunities and issues - Understands the necessity to constantly match output to long term average demand while continuously monitoring demand level and volatility Manufacturing Shop floor Mgt Understands the cost and lead-time impacts of 3rd party logistics, transportation and inventory levels - Knowledge of Supply Chain Management fundamentals such as (kanban calculations, ABC application/use, Lead-time/lot size analysis, and Safety stock levels, BOM structure, etc) - Understands Distribution System inventory requirements including Stock Optimization Systems/Order Points model and service level requirements Manufacturing Diagnostic Conducts value add/non-value add analysis (useful time analysis) - Creates and interprets value stream maps - Understands how to design line layout, workstations and material presentation that minimize waste and balances work content and conducts takt/cycle time analysis - Interprets diagnostic results - Conducts changeover analysis, material handling analysis and overall equipment effectiveness Manufacturing performance Calculates and reports KPIs (Key Performance Indicators) /Process Metrics - Calculates and assesses process capabilities (Cpk, Sigma level, % yield) - Knowledge of (Yellow Belt level) Six Sigma Manufacturing Process Design Specifies and procures tooling, assembly systems, manufacturing equipment - Implements TPM concepts and measures the effectiveness - Designs line layout, workstations, fixtures, machine guarding, gages, processes, equipment and material presentation that minimize waste and balance work content - Uses MES systems and manufacturing software - Interprets simulation models and use the information to optimize processes Manufacturing Layout Design Understands application of all (Lean) SPS principles - Understands layout design and implementation of entire facility with multiple work centers - Applies process simulation modeling, interpreting, and optimizing - Understands manufacturing execution systems and manufacturing software Continuous quality improvement Identifies basic root causes and effectively implement corrective and preventive actions - Understands the DMAIC( Define/Measure/Analyze/Improve/Control) methodology - Understands and utilizes scorecards, dashboards, and other visual management tools to evaluate accuracy of data collected Quality Design Ability to apply basic Quality tools: conduct DFMEA, Functional Analysis of the needs - Ability to update risks dashboards - Ability to apply basic problem solving tools (.8D- …) Health and Safety Knowledgeable on all the local health & safety regulations with some knowledge on state/provincial and country regulations Knowledgeable on health and safety management system guidelines, Is able to explain why Health and safety management is essential to employees complete physical and mental well being Deploys H&S programs / structures in support of the corporate H&S vision Safety Roles and Responsibilities The set EOHS procedures and protocols are effectively implemented and documented Accident reporting and corrective actions are ensured Carry out Regular EOHS audits Hazards are identified and proper mitigation actions are initiated. Qualifications EDUCATION – MINIMUN REQUIRED LEVEL: Bachelor Degree in Engineering (Mechanical, Industrial) or Above. EXPERIENCE – MINIMUM REQUIRED: 4 to 5 Years experience in designing of the production line and ensuring that it meets the capacity requirement and supporting Indian Manufacturing group on Industrial engineering needs. Working experience on Mechanical, Cooling or Similar products Schedule: Full-time Req: 0089LG